Eurasphalt & Eurobitume 2016 Congress calls for better communication

The bitumen industry needs to learn how to communicate with road owners, road users, and communities. This was one of the underlying themes to emerge from the Eurasphalt & Eurobitume 2016 Congress, held in the Czech capital Prague in June. Kristina Smith was there.
Materials / August 5, 2016
Foster: a bitumen focus
Foster: a bitumen focus
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The bitumen industry needs to learn how to communicate with road owners, road users, and communities. This was one of the underlying themes to emerge from the Eurasphalt & Eurobitume 2016 Congress, held in the Czech capital Prague in June. Kristina Smith was there.

There was a different atmosphere to the sixth Eurasphalt and Eurobitume Congress, which ran in Prague between June1-3. For the first time in its 20-year history, the Congress was overseen by a professional moderator. With a background in television and public relations, moderator Katrina Sichel brought slickness – and a touch of glamour - to the proceedings, as well as an outsider’s perspective.

But her appointment, by organisers Eurobitume and the 5924 European Asphalt Pavement Association (EAPA), underlined the importance of communication: research and development goes nowhere without the momentum from clients to try new things.

“We have many technical experts in the industry who can tell us everything about asphalt but that does not necessarily make them the best communicators,” said Eurobitume president Siobhan McKelvey. “This year we really wanted to bring awareness to the messages that people could take away from the congress.”

One of the strongest messages to emerge from the congress was that the industry does need to do more to communicate with road users and road owners. There are some amazing research projects and technological developments underway, but without connections between research and practice, they cannot deliver on the benefits they promise.

The overall mood of the congress was upbeat. At the heart of this positivity is the increase in infrastructure spending in Europe and around the world and an expectation that spending on maintenance of road networks will start to rise.

Jean-François Corté, departing secretary-general of the World Road Association, who spoke on day one of the Congress, which this year was devoted to sessions looking at the bigger picture, said: “Transport is back on the agenda. Now transport and mobility are considered central to sustainable development.”

Sentiment among the 58 exhibiting companies was positive too. Compared to four years ago in Istanbul, there was a feeling of optimism, as firms looked to expand their presence across Europe.

Ota Vacin, road construction specialist with 701 DuPont was there to promote the company’s Elvaloy polymer modified bitumen (PMB) technology to the European market.

“There are more opportunities in Western Europe now, as well as in Central and Eastern Europe,” said Vacin.

DuPont had held its own two-day paving conference in Prague prior to the Congress, in order to share customer experiences from different regions and to talk about some of the new grades of PMB DuPont is developing.

The 757 Saint-Gobain group company Adfors, which specialises in geotextiles, is also looking to expand its presence in Europe. “We have one partner in Eastern Europe in the Czech Republic. Now we are looking for partners in Poland and Slovakia,” said Stepan Bohus, product and design manager Europe.

294 Nynas reported growing demand in Europe, much of which it will supply from the former Shell Harburg Refinery in Hamburg, which it has recently taken over. The refinery will produce speciality oils and a range of bitumen.

“All the markets are starting to recover after some years,” said Mario Jeutzsch, sales manager bitumen Western Europe for Nynas. “We see this already this year in Germany. From 2017, it will be Benelux and France, they all have positive signs it will recover.”

Leading a growing interest in biochemicals, US firm Kraton was publicising its recent acquisition of Arizona Chemical, which produces bitumen additives made from pine tree chemicals. Total was showcasing a new way for customers to order bitumen online, which is has been trialling in France and expects to roll out to other countries.

Weeds West, which acquired metalwork company Laurel in September 2014, is now in the process of buying another firm in its home country of Portugal. Producing bitumen plants only is no longer a healthy business model, said Weeds West chief executive Hugo Guimarães: “If you are development equipment, you need to invest heavily. And if you don’t have the sales you cannot pay for the technical development.”

Chemical company Sasol used the Congress to launch a new was additive, Sasobit Redux, which it says can be used at temperatures up to 30° less than Sasobit. “There are also benefits in terms of ageing, which means you could increase the RAP content,” said Susann Gross-Matthal, sales and marketing manager asphalt additives Europe at Sasol.

Themes old and new


The need to communicate with a wider audience – and to encourage more people to attend the Congress – also promoted the organisers to run parallel, less technical, sessions. So alongside the traditional sessions on performance and testing of mixtures and of bitumen, delegates could choose health, safety and environment, smart management of road infrastructure, sustainable development, or a communications workshop.

The communications workshop, hosted by moderator Sichel, saw a panel provide insight into a range of campaigns across different media and a workshop session where groups of delegates talked through issues. “The communication workshop was one of the highlights for me,” said McKelvey.

The more usual themes of recycling and warm asphalt mixes both received their own session in the main conference hall. Lars Forstén, director of research for Lemminkäinen Infra of Finland, who gave the keynote address for the recycling session, was one of several presenters to remark on the lack of real case studies: “There were a lot of technical papers,” he said. “We are missing practical approaches and conclusions.”

Elsewhere at the Congress, however, there were a few practical examples in evidence. One of the most exciting papers on recycling was given in the Health, Safety and Environment session, by Marinus Huurman, research and development director for BAM Infra Asfalt.

Huurman presented a totally new way of recycling porous asphalt, LE2AP (Low Emission Asphalt Pavement), a method that sees used asphalt broken down into its constituent materials. The goal of the project, sponsored by the European Commission’s LIFE programme, is to use over 80% recycled material, mixed at 80 degrees C and providing a 7dB noise reduction. (See World Highways May 2016 for more detail on LE2AP).

The session on warm mix asphalt (WMA) emphasised the pivitol role that road owners must take in advancing ‘new’ technology. Elvin Olav Andersen, technical director at 1209 Veidekke Industries in Norway told the congress about his experiences: “The first warm mix technology was developed around 20 years ago and it has been a regular conference topic for the past 10 to 15 years,” he said. “I have worked with warm mix asphalt for around 16 years; a lot of that time has been put into trying to make implementation happen.”

Andersen showed that the use of WMA in Europe was close to zero for many years, until French organisation USRIP recommended its use. Initiatives in Denmark, Switzerland, Sweden, Turkey and the Czech Republic followed; currently 6 percent of asphalt laid is warm mix.

In Norway, there was no take-up for years until a bonus for WMA of Euro4 per tonne was introduced in 2013, forced by the actions of the Norwegian Labour Inspection Authority which wanted to see a reduction in fumes for workers. By the end of 2015, around 9% of total volume of asphalt was warm mix, however, the bonus was removed in 2016.

Procuring innovation


One of the calls from Egbert Beuving, secretary general of EAPA during the concluding session of the congress, was for clients to look to different forms of procurement which would encourage innovation, by sharing risk rather than pushing it all onto the contractors: “We all need contracts that allow us to innovate and to use new technology,” he said.
 
Himanshu Argarwal of 7552 Zydex Industries which uses nanotechnology in its Zycotherm additive, believes strongly that clients should adopt a different approach to innovation: “Innovation means you are ready to fail,” he said. “Let’s make 10km of road that is designed to fail so that we get an understanding of what works and what doesn’t. If we don’t do that, innovation cannot move ahead at a fast pace.”

There were a few examples of how procurement forms are encouraging innovation. Arian de Bondt, director at Ooms Civiel of the Netherlands revealed how his firm had spent four years and Euro2m to develop a third-generation porous asphalt with high noise-reducing capabilities.

The motivator for this investment in R&D by Ooms Civiel was the form of contract: a 20-year public private partnership (PPP) deal for the A15 in Rotterdam. “We wanted a longer life for the pavement, 12 years compared to eight or 10 years because with a maintenance period of 20 years we would need to remove it only once,” de Bondt explained.

During the Road Owners and Road Users session, Donna James, pavement team leader at 8100 Highways England, spoke about the “wicked problem” of delivering on the competing demands of cost, user delay and increased durability. Highways England has its Collaborative Delivery Framework, a framework of suppliers assessed and selected on their collaborative behaviours which aims to deliver savings through doing things differently.

In a session on Smart Management of Road Infrastructure, Christophe Nicodeme, director general of the European Road Federation, mentioned a progressive approach to asset management. The road authority in Belgium’s Walloon region employed PwC to establish the state of the road network and list priorities based on benefits delivered, such as accessibility and employability. Armed with these calculations of economic benefits, the authority doubled the budget for 2016 to 2019 to €640m.

These examples all involve major road authorities and roads, but as several presenters mentioned during the congress, it is local authorities that are responsible for much of Europe’s road network. How to communicate with these decision-makers, many of whom we would never meet at such a congress, remains a huge question.

Social media could provide part of the answer. Moderator Sichel urged delegates to take to Twitter several times during the Congress, which some of them did. It’s a small start, but perhaps another message which McKelvey hopes people will take back to their own companies and expand on.

“I believe everybody has a role to play in communicating,” she said.

Bigger is better for Shell

It’s a time when many players are leaving the bitumen market. But as uneconomic refineries close and others upgrade to produce higher-value products from their residues, 763 Shell is moving in the opposite direction.

“We have taken a conscious decision to continue with bitumen production, focussing on nine refineries around the world – ‘mega refineries’ in terms of bitumen - which produce at least 1m tonnes of bitumen a year,” said John Read, Shell’s general manager specialities technology.

“Scale matters,” said Thomas Moons, general manager, specialities, Europe & South Africa, Shell. “When you buy bitumen from Shell, you know we have nine refineries that can serve you. If ever something unexpected happens in one refinery, we can bring bitumen from another.”

Shell’s nine bitumen manufacturing facilities on five continents are complemented by a network of 25 terminals around the world. Though not all the bitumen sold by Shell is made by Shell. “We do buy from third parties and it goes through a stringent vetting process,” said Read. “My team spends an inordinate amount of time making sure it is fit for purpose and meets Shell’s HSE standards.”

As refineries get bigger, so do the customers, according to Dave Foster, business manager, bitumen UK & Ireland at Shell: “Fundamentally we have the same customer base, but it has been rationalising,” he said, referencing the recent purchase of 2399 Tarmac from 3180 Lafarge by CRH. “The number of customers has reduced but the capacity has remained the same.”

Size also means fire power when it comes to R&D. Read and his team have been working on some inventive uses for roads, including electricity and light production and absorption of pollution. However, selling these crossover technologies to governments that are divided into strongly demarcated responsibilities remains a challenge.

The future for bitumen, according to Read, will see a focus on the chemistry of bitumen and using new chemistries, such as bio-additives. “The next round of innovations will be around how you both extend bitumen using these products and how you use different chemistries to to generate new outcomes. There will be some very interesting surprises...”

 Gazprom grows Russia’s PMB market

In just a few years, Russian oil company 1270 Gazprom Neft has become its country’s biggest producer of polymer modified bitumen (PMB). “The market for PMB did not exist until 2011, when it began to develop,” explained Lilia Zhukov, Gazprom’s head of marketing and strategic development. “We were the first who started to produce and sell the product.”
 
PMB now accounts for around 3% of Russia’s bitumen use, with Gazprom producing PMB at its Moscow, Omsk, Vyazma and Ryazan plants.

Gazprom started production of PMB at Ryazan in 2011, but more recently teamed up with 344 Total to benefit from its PMB know-how. In late 2014, Gazrom began producing a PMB which is branded G-Way Styrelf, based on Total’s Styrelf technology.

“Three years ago, we looked around the world to see what experience there was,” said Irina Ushakova, corporate communications at Gazprom. “That’s how we started the relationship with Total: our choice was to use the Styrelf technology.”

With the renovation of its Ryazan plant, Gazprom reports that PMB production capacity had risen from 32,000 tonnes annually to 43,000 tonnes by 2015. In addition to traditional export countries of Mongolia and Kazakhstan, Gazprom has started exporting to the Czech Republic, Romania, Italy, Poland, Bulgaria, Latvia, Turkey and Israel and it’s made trial shipments to Latin America and Africa.

This year will see the opening of a research and development centre at Ryazan. “We want to develop our range of products and carry out investigations on behalf of our clients,” said Ushakova.

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